# CLAUDE.md This file provides guidance to Claude Code (claude.ai/code) when working with code in this repository. ## Project Overview This project replaces the Experion OPC UA data path with a direct Modbus TCP connection to the Honeywell HC900 process controller: ``` Before: HC900 ──Modbus TCP──▶ Experion R530 ──OPC UA──▶ ExperionCrawler ──▶ PostgreSQL After: HC900 ──Modbus TCP──▶ C++ Gateway ──gRPC──▶ HC900Crawler ──▶ PostgreSQL ``` Four active components: - **`industrial-comm/cpp/`** — C++ gateway: Modbus TCP poller + gRPC server (`hc900_gateway` binary) - **`src/Hc900Crawler/`** — C# .NET 8 ASP.NET Core web app: full monitoring platform (gRPC client + web UI + KB/P&ID/FF) - **`mcp-server/`** — Python FastMCP server (port 5001): RAG, NL2SQL, P&ID processing tools - **`scripts/`** + **`test/`** — Python utilities for register map generation and testing ## Commands ### C++ Gateway (build) gRPC and abseil are pre-installed to `/tmp/grpc_local` and `/tmp/absl_local` (aarch64). ```bash cd industrial-comm/cpp mkdir -p build && cd build cmake .. make -j$(nproc) ``` Produces `build/hc900_gateway` and `build/libcomm_core.so`. Run the gateway: ```bash ./build/hc900_gateway [host] [register-map-path] [poll_ms] # defaults: 192.168.0.240, docs/register-map.json, 1000 ``` Log file: `/tmp/hc900_gateway.log`. gRPC listens on `0.0.0.0:50051`. ### C# Crawler (build + run) ```bash cd src/Hc900Crawler dotnet build dotnet run ``` Configuration via `appsettings.json`: `Hc900.GatewayAddress` (default `http://localhost:50051`), `Hc900.PollIntervalMs`, `ConnectionStrings.DefaultConnection` (PostgreSQL, `Search Path=hc900`). Serves web UI at `http://0.0.0.0:5000`. ### Register Map Generation Converts HC Designer CSV exports → `docs/register-map.json` used by the gateway at startup: ```bash python3 scripts/build_register_map.py \ --loop-csv docs/SummaryFucntionBlockReport.csv \ --signal-csv docs/SignalTags.csv \ --variable-csv docs/Variables.csv \ -o docs/register-map.json ``` Load state labels (StatusPoint descriptors from xlsx) into DB: ```bash python3 scripts/load_state_labels.py ``` ### Test Utilities ```bash # Start Modbus TCP simulator (port 5020, loads register-map.json) python3 test/modbus_sim.py # Read tags directly via Modbus TCP python3 test/read_tags.py FICQ3101.PV FICQ3101.SP FICQ3101.MODE python3 test/read_tags.py --port 5020 FICQ3101.PV # against simulator python3 test/read_tags.py --all --limit 50 # pymodbus must be available; it's expected at /tmp/hc900_venv /tmp/hc900_venv/bin/python3 test/read_tags.py FICQ3101.PV ``` ## Architecture ### C++ Gateway (`industrial-comm/cpp/`) **`Hc900Gateway`** (`src/gateway.cpp`, `include/gateway.h`) is the core class: - Loads `register-map.json` at startup into `registers_` (vector of `RegisterEntry`) and `tag_index_` (name→index map) - Spawns a poll thread (`PollLoop`) that runs `ReadAllRegisters()` every `poll_interval_ms` - `ReadAllRegisters()` groups consecutive registers into batches of ≤120 and issues one `read_raw()` call per batch (~48 batches total for a full HC900 config, ~117 ms round-trip) - Cache (`cache_`, protected by `cache_mutex_`) stores `CachedValue` per tag; quality=192=good, quality=0=bad/stale - `transport_mutex_` serializes all Modbus transport calls between the poll thread and gRPC `WriteTag` handlers **Key gRPC operations** (all implemented in `gateway.cpp`): - `ReadTags` — reads from cache, sub-millisecond, no Modbus I/O - `WriteTag` — calls Modbus FC16 directly, then updates cache - `StreamTags` — pushes cache snapshot at requested interval - `ListTags` — returns metadata from in-memory register list - `HealthCheck` — reports connection state, poll count, last poll duration **`Controller`** (`src/controller.cpp`, `include/controller.hpp`) wraps `ITransport` with typed read/write methods. **`ModbusTCP`** (`src/modbus_tcp.cpp`, `include/modbus_tcp.hpp`) implements the transport. **Codec** (`src/codec.cpp`, `include/codec.hpp`) handles byte/word order for float32, int32, int64, double. HC900 uses `VendorFormat::HC900_FLOAT` = `{BigEndian, HighFirst, Normal}` (FP B format per manual). **Proto:** The generated files (`gen/modbus_gateway.pb.{cc,h}` and `gen/modbus_gateway.grpc.pb.{cc,h}`) are pre-built and committed. The source proto is at `proto/modbus_gateway.proto`. The C# copy lives at `src/Hc900Crawler/Proto/modbus_gateway.proto` and is compiled by MSBuild via `Grpc.Tools`. ### C# Crawler (`src/Hc900Crawler/`) — 3-Layer Architecture **Project layout** (ExperionCrawler 패턴 적용): ``` src/ Core/ ← Domain entities, interfaces, application services Infrastructure/ ← DB (Hc900DbContext), HC900 services, Control, Kb, Mcp, Trend, Docs Hc900Crawler/ ← ASP.NET Core web project (Controllers, wwwroot, Program.cs, csproj) mcp-server/ ← Python MCP server (copied from ExperionCrawler) ``` **BackgroundServices:** - **`Hc900RealtimeService`** (`Infrastructure/Hc900/`) — gRPC 폴링 → `hc900.realtime_table` upsert (500 rows/batch). 상태 노출: `IsConnected`, `PollCount`, `LastPollAt` - **`Hc900HistoryService`** — 60초 주기 `realtime_table` → `history_table` 스냅샷 (IsConnected 확인 후 실행) - **`Hc900DigitalEventDetectorService`** — 1초 주기로 realtime_table 변화 감지 → `event_history_table` 기록 **`Hc900GatewayClient`** (`Infrastructure/Hc900/`) — `IHc900GatewayService` 구현. gRPC 채널 lazy 생성. `GetHealthAsync()`, `ListTagsAsync()`, `WriteTagAsync()`. **`Hc900WriteService`** — FeedforwardSupervisor·FeedforwardController에서 SP 쓰기용. **Value formatting**: 상태 레이블 있으면 `{N | LABEL | }`, 없으면 float/uint16 string. **Web API endpoints** (port 5000): - `GET /api/gateway/health` — gRPC HealthCheck - `GET /api/gateway/tags` — ListTags - `POST /api/gateway/write` — WriteTag - `GET /api/gateway/status` — Hc900RealtimeService 상태 - `GET /api/realtime/points` — realtime_table - `POST /api/history/query` — history_table 조회 - `POST /api/events/query` — event_history_table 조회 - `/api/pid/*`, `/api/kb/*`, `/api/ff/*`, `/api/t2s/*`, `/api/ollama/*` 등 ExperionCrawler 동일 ### Database (PostgreSQL, schema `hc900`) `Hc900DbContext` (`Infrastructure/Database/Hc900DbContext.cs`) — `HasDefaultSchema("hc900")` + `Search Path=hc900` 연결문자열. `InitializeAsync()`에서 모든 테이블·뷰·TimeScaleDB 하이퍼테이블 자동 생성. | Table | Purpose | |---|---| | `hc900_map_master` | OPC UA `tagname` ↔ `hc900_tag` 매핑, Modbus addr, 데이터타입 | | `realtime_table` | 실시간 값 (tagname, livevalue, timestamp) — upsert on conflict | | `history_table` | 60초 이력 스냅샷 (TimeScaleDB hypertable) | | `event_history_table` | 디지털 태그 상태 변경 이벤트 (TRIP/ALARM/RUN 등) | | `tag_metadata` | 태그 메타 (description, area, sub_area, state0-7 레이블) | | `pid_equipment`, `pid_prefix_rules` | P&ID 추출 데이터 | | `kb_*` | Knowledge Base (Qdrant RAG) | | `ff_*` | Feedforward 제어 설정/감사 | ### Register Map (`docs/register-map.json`) JSON file with a top-level `registers` array. Each entry: `tag`, `addr` (0-based Modbus holding register address), `count` (1=uint16, 2=float32), `type`, `access` ("R"/"RW"), `description`. Sources: - **Loops** (PID): `SummaryFucntionBlockReport.csv` → expanded into per-parameter entries using `LOOP_PARAM_OFFSETS` in `build_register_map.py`. Loop #N base address = `0x40 + (N-1)*0x100` (loops 1–24), `0x7840 + (N-25)*0x100` (loops 25–32). - **Signal Tags** (read-only): `SignalTags.csv`, addresses `0x2000–0x25E4` - **Variables** (R/W): `Variables.csv`, addresses `0x18C0–0x1A10` Float format is `FP_B` (IEEE 754 big-endian, wire order bytes 4,3,2,1). ### HC900 Hardware - Controller: HC900-C70, IP `192.168.0.240`, Modbus TCP port 502 - Maximum simultaneous connections: 10 (R530 uses 1, leaving 9 available) - Unit ID: 0x00 (not used in Modbus TCP mode) - Float format must be set to **FP B** on the controller